Ultrasonic Cleaner/

Ultrasonic Parts Cleaner

Item Industrial Ultrasonic Parts Cleaner
Capacity 45L-960L
Ultrasonic Power 0.6Kw-7.2Kw
Heating Power 1.5Kw-24Kw
Ultrasonic Frequency (KHz) 28/40/80/120
Ultrasonic Generator Internal/external
Transducer Amount 12-144
Customization Available

  • Product Detail
  • Inquiry

Ultrasonic Parts Cleaner

Brief Introduction

Just adding tap water, special soap, or degradable cleaning agent in the inner tank, Sirosilo ultrasonic parts cleaner can clean parts of various shapes and sizes within 10-30 minutes. It is especially suitable for cleaning parts with complex shapes, including blind holes, gaps, grooves, etc.

The operator puts the industrial parts in the ultrasonic cleaning tank, and the ultrasonic washer uses the cavitation effect to scrub the part’s surface at a micro level, and evenly remove the contaminants on the part’s surface.

Ultrasonic cleaning is a time-saving and cost-saving part cleaning process, which can clean many areas that are difficult to reach by manual cleaning.

Cavitation, direct flow, and chemical reactions work together to effectively remove oil, grease, dust, and other stubborn dirt, helping you to easily obtain cleaner parts.

On the market, various industrial parts cleaners emerge one after another, and these washers use different cleaning technologies.

For example, a small repair shop introduces a manual parts cleaner, which is composed of brushes and water storage tanks.

manual-parts-washer

The manual parts cleaner’s size is limited, and it requires the operator to check it on the spot. The advantage is that the initial investment is low.

The 2nd type is a high-pressure parts washer commonly found in medium-sized machinery workshops.

This kind of parts washer is usually in the shape of a chamber. The chamber contains a rotating basket and high-pressure nozzles that spray water and cleaning agents on the parts.

high-pressure-parts-washer

Its operation does not require on-site supervision by the operator, but its main cavity’s internal dimensions usually limit its application.

In addition, high-pressure cleaning is only performed on the parts’ surface, the force is limited, and parts with blind holes and grooves cannot be better cleaned.

Compared with the above-mentioned cleaning technology, the superiority of ultrasonic cleaning is mainly reflected in the two aspects of improving productivity and reducing labor costs.

  • Save Labor

Timer controls the cleaning cycle;

Minimize the operator’s contact with cleaning fluid.

  • Quick and Effective Precision Cleaning

Clean industrial parts with various surface materials (metal, plastic, glass, rubber and ceramic);

Precision cleaning of blind holes, gaps, and cavities;

Usually complete parts cleaning within 10-30 minutes.

  • Safe and Environmentally Friendly

Biodegradable soap and hot water replace dangerous cleaning solvents.

  • OEM

According to your requirements, based on SiroSilo’s diverse ultrasonic cleaning solutions and a wide range of cleaning agents on the market, a rational ultrasonic parts washer can be designed for you, it finally matches your actual needs.

You can also request us to customize a multi-tank industrial ultrasonic cleaning tank, it integrates ultrasonic cleaning, filtering, rinsing, bubbling, lifting, agitating, spraying, drying, etc. together.

Industrial-Ultrasonic-Cleaning-Tanks-9

SiroSilo ultrasonic parts washer can clean a variety of parts, even if your parts are large in size, this is not a problem.

We can manufacture large-size inner tanks and frames according to the size of your parts.

The capacity range of SiroSilo standard ultrasonic parts washer is 15L-960L.

With our own R&D team, SiroSilo is constantly improving the design of the industrial ultrasonic parts cleaner, then our equipment can better meet your refined requirements.

If you have any advanced design concepts or ideas about ultrasonic baths, you are also welcome to contact us.

We can discuss how to implement your ideas and create the best ultrasonic parts cleaner that is more stunning in the market.

Schematic

Take the single tank ultrasonic parts washer as an example, there are generally two types.

The 1st type is that the ultrasonic generator is placed outside the cleaner.

Its structure schematic is shown in the following photo:

ultrasonic-parts-cleaner-structure-schematic-1

The 2nd type is that the ultrasonic generator is embedded in the ultrasonic parts washer.

Its structure schematic is shown in the following photo:

ultrasonic-parts-cleaner-structure-schematic-2

Applications

The ultrasonic parts washer’s main application is to clean common industrial parts in various industries. According to the data provided by Google adwords, the following parts are often associated with ultrasonic cleaning.

  • 3D Print Resin
  • Aluminum
  • Anilox Roller
  • Bearing
  • Blade
  • Case
  • Filter
  • Film
  • Injection Mould
  • Machine Parts
  • Metal
  • Nozzle
  • Parts
  • Press Tool
  • Sieve
  • Spinneret
  • Tool

If you have any special industrial parts that need cleaning, you are welcome to send us a message.

We will confirm with the engineer as soon as possible and provide a suitable ultrasonic cleaning solution for your reference.

Standard Features

  • Lid

SUS304 material, automatic lifting customizable;

  • Basket

SUS304 stainless steel, 10mm mesh, standardized industrial design, load capacity customizable;

  • Inner Tank

2.0 argon-welded, SUS304 stainless steel material, 2mm thickness, sturdy and durable, provide you with cleaning services for many years.

  • Frame

100% SUS304 stainless steel, the top flange inverted design is helpful for overflow protection.

  • Transducer

Standard ceramic enhanced 50W transducer, imported from South Korea, with concentrated strength and remarkable cleaning effect;

  • Generator

Independent research and development, anti-static modular circuit design, can be automatically tuned according to changes in load and liquid level, avoids excessively strong and non-cavitation areas.

  • Control Panel

The control panel is detachable, and the time and temperature are digitally controlled.

The time is adjustable from 1-99 minutes, intuitive and accurate, and it can work continuously for a long time.

You can also adjust the power according to the different parts.

  • Heating

Automatic constant temperature system, 20-95°C adjustable, a 1500W cast aluminum heating tube, faster heating speed, saving cleaning time.

  • Drain Valve

The inclined bottom drains water to facilitate the waste liquid discharge after cleaning operations.

  • Built-in Fan

Cooling the heating tube to avoid overheating of the circuit board.

  • Memory Chip

With memory function, there is no need to reset the time and temperature after setting;

  • Casters

4, installed at the bottom of the cleaner, easy to move and relocate.

  • Power Cord

Industrial-grade standard thickened power cord, extended plug-in type, heat resistance, softening resistance, and safe use.

Optional Features

  • Filtration Circulation System

Composed of a corrosion-resistant magnetic pump and a filter, it is self-circulating.

The dirt is quickly separated by the filter cotton core, which reduces floats on the liquid surface.

At the same time, it can accelerate electrolysis and purify the solution’s utilization rate.

Industrial-Ultrasonic-Cleaning-Tanks-1

The role of the filtration cycle is reflected in the following aspects:

Filter the dust, oil, wax, rust, and burrs removed from the workpiece, saving labor to repeatedly replace the cleaning fluid;

Prevent the cleaned workpiece from being contaminated twice, and achieve the most ideal effect;

Save cleaning fluid and cleaning agent, effectively reduce cleaning cost, sustainable recycling of cleaning water, environmental protection and energy saving.

  • Pulse Mode

Stimulate higher energy cavitation effect and blow away more stubborn pollutants.

  • Degas Mode

Removes the trapped air in the fresh cleaning solution, avoids the trapped air from affecting the cavitation effect, especially suitable for large-capacity ultrasonic tanks.

  • Frequency Switch

You can switch between ultrasonic high frequency and low frequency, high frequency is used for fine cleaning, and low frequency is used for high-intensity cleaning.

  • Lifting Platform

Put the cleaning basket on the lifting platform, just press the lifting platform switch, the cleaning basket can be lifted and lowered, which is convenient and fast, and saves the operator’s physical strength.

  • Agitating

It is composed of a motor, a agitating paddle, and a agitating frame.

It is mainly suitable for cleaning and agitating small-size round bead parts.

The motor drives the agitating paddle to make the cleaning liquid more uniform, thereby speeding up the decomposition of dirt and making the cleaning more comprehensive.

Configurations

The configuration of SiroSilo ultrasonic parts washer is shown in the figure below:

size-configuration-of-ultrasonic-parts-cleaner

We can also customize the ideal size you need according to your actual requirements.

Why Choose Ultrasonic Parts Cleaner?

Sonic parts cleaner is suitable for cleaning parts of various surface materials, such as metal, plastic, rubber, glass, etc.

Ultrasonic-Parts-Cleaner-8

The following advantages of sonic parts cleaner are actively recognized by customers from all walks of life.

  • Great cleaning effect, high cleanliness, and the cleanliness of all the workpieces is basically the same;
  • Fast cleaning speed;
  • No need to touch the cleaning liquid by hand, safe and reliable;
  • Will not damage the workpiece surface;
  • Save solvent, work space, labor, etc.

Ultrasonic Parts Cleaning Procedure

The procedure of ultrasonic parts cleaning has been summarized in the following steps.

When you are cleaning ultrasonic parts, you can use this as a reference.

  • First, pour half level clean water to the ultrasonic parts washer’s inner tank, add a certain amount of cleaning agent, and then add water to the max water level.
  • Put your parts in the cleaning basket so that they will not overlap or touch each other, and then put the basket in the cleaning liquid, remember to avoid liquid overflow.
  • Set the temperature between 50⁰C to 80⁰C, set the time between 10 to 30 minutes, and then start the device. If there is a custom filtering function, you need to determine whether to enable this function according to the situation.
  • After cleaning is completed, take out the cleaning basket and check the cleanliness of the parts (note: the parts that have just been cleaned may be very hot).
  • If the cleanliness is satisfactory, dry the parts; otherwise, rearrange them and clean them again in the ultrasonic bath.
  • If the workpiece must be free of spots after cleaning, use distilled or deionized water to rinse, remove the residue on the workpiece surface.
  • In order to prevent the workpiece from rusting during the cleaning process, a suitable rust inhibitor can be added to the cleaning solution.

Tips on Cleaning the Parts

  • Capacity and Inner Tank Size

There are many industrial sonic parts cleaners on the market, with various capacities and various shapes, which will make you dazzled.

If you want to buy an ultrasonic parts washer that suits your wishes, you must first understand the parts you want to clean in detail, measure the parts’ maximum size, and determine the decontamination degree.

Knowing these, you can directionally find the ultrasonic parts washer that suits you.

  • Part Placement

Pour the parts into the cleaning basket, the parts touch and overlap each other, this will not only affect the cleaning effect but may also damage the parts.

The parts should be separated from each other by a certain distance, and it is best to place them in a single-layer cleaning basket, so as to ensure that the parts’ every corner can enjoy cavitation.

  • Parts with Blind Holes

Air will stay in the blind hole and prevent the cleaning fluid from entering.

If the parts have blind holes, these parts must be repositioned to the proper position to remove the air remaining in the blind holes.

  • Avoid Surface Cavitation

For some high-precision parts, low-frequency ultrasonic cleaning should be avoided, which may cause pitting on the parts’ surface.

In addition, ultrasonic vibration will cause the parts in the cleaning basket to vibrate each other, and the parts will also vibrate with the wire mesh cleaning basket.

This vibration may also damage the surface of high-density parts.

If you want to avoid vibration damage to the parts’ surface, you can place a silicon pad or polycarbonate board at the bottom of the basket.

  • Suitable Ultrasonic Cleaning Agent

A variety of cleaning agents can be used to clean industrial parts, mainly divided into water-based cleaning agents and solvent-based cleaning agents.

You can inform the ultrasonic cleaner supplier of your part name, and the supplier will recommend the most suitable ultrasonic cleaning agent for you.

  • Maintain the Cleaning Fluid’s Cleanliness

If the contaminants removed during the cleaning process stay attached to the inner tank, this will affect the next cleaning process.

If the budget permits, we recommend you add a filter system to the sonic parts cleaner.

You can also take the time to clean the inner tank according to the user manual’s requirements, then fill in fresh cleaning fluid and degas, and continue to the next round of cleaning operations.

Ultrasonic Parts Washer Maintenance

  • Install it in a well-ventilated and dry place;
  • Far away from heat sources;
  • It is strictly forbidden to splash liquid into the ultrasonic control cabinet;
  • Pay attention to keep the machine clean and turn off the power when not in use;
  • Avoid fierce collisions to the cleaner;
  • The cleaning fluid should be precipitated, filtered or replaced in time to ensure the cleaning effect;
  • When there is too much sediment in the cleaning tank, it should be drained and rinsed in time to improve the cleaner’s durability;
  • Regularly clean the electrical control parts and equipment vents’ attached dust with compressed air;
  • Regularly test the ultrasonic cleaning equipment’s insulation and check the grounding wire;
  • Test the power supply regularly to confirm that it meets the power requirements;
  • For equipment with a filtration circulation system, the filter element should be replaced regularly;
  • If you don’t use it for a long time, please drain the cleaning fluid and clean the inner tank;
  • When not in use for a long time, please turn it on once a month, and work it for half an hour.

SiroSilo could also supply the following products, if you are also interested in any type, please feel free to send us an inquiry:

  1. Metal Silo
  2. Motorized Pulley
  3. Packaging Machine

    PersonalBusinessDistributor

    Prev:

    Next:

    Leave a Reply

    WeChat

    WeChat

    Scan the QR Code with wechat

    Leave your message