Ultrasonic Cleaner/

Automotive Ultrasonic Cleaner

Item Automotive ultrasonic cleaner
Capacity Customizable
Ultrasonic Power Depends on tank amount
Heating Power Depends on tank amount
Ultrasonic Frequency (KHz) 28/40/80/120
Ultrasonic Generator Internal/external
Transducer Amount Depends on tank amount
OEM Available

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Automotive Ultrasonic Cleaner

Brief Introduction

SiroSilo ultrasonic automotive parts cleaner is an efficient tool for cleaning car parts without dead spots.

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In the process of automobile manufacturing, reconstruction, and maintenance, the cleanliness of each precision part must be ensured.

Although brand-new car parts always look clean, their surfaces may still be covered by processing compounds, metal chips, or workshop dirt, resulting in substandard cleanliness.

For the auto parts involved in the reconstruction and repair process, they usually deposit large amounts of carbon or grease on the surface, and may also deposit gasoline residues or metal contaminants.

Ultrasonic-Parts-Cleaner-1

The racing car has the highest requirements for the parts’ cleanliness among all models, and the slightest pollution will affect its ultimate performance.

When the racer drives the car at a very fast speed, the car’s horsepower is close to the extreme value, and various parts are also running at high speed. If any part jams due to pollutants, it may cause bad consequences.

Many mechanics in the racing team simply spray cleaner to clean the racing parts, which is effective in some cases.

However, scrubbing can not effectively clean some blind spots, grooves, gaps, etc.

manual-parts-washer

Some mechanics of the racing team try to clean the racing parts in an ultrasonic automotive parts cleaner. Finally, they are pleasantly surprised, the stubborn pollutants on these racing parts have been magically removed.

Not only the clean auto parts are important for racing cars, but also trucks, cars, buses, etc., all need clean enough engine parts to ensure smooth vehicle running.

Since ultrasonic cleaner can efficiently cleaning racing parts, it is definitely suitable for the cleaning of other types of vehicle parts.

Traditional auto parts cleaning methods mainly include long-term chemical soaking, high-pressure cleaning, and manual scrubbing.

high-pressure-parts-washer

These methods are difficult to clean blind holes, gaps, and depressions, and these traditional auto parts cleaning methods are costly and time-consuming.

Compared with these traditional methods, the ultrasonic auto parts cleaner’s cleaning speed is faster and its cleaning effect is better.

The ultrasonic auto parts cleaner uses the cavitation effect to generate a large number of tiny cavitation bubbles in the cleaning fluid.

ultrasonic-cavitation-phenomenon

These bubbles continue to expand until they burst. When they burst, they burst out with a strong jet to the part’s surface, peeling off the dirt.

As long as the area can be reached by cleaning fluid, the blasting of tiny bubbles will work.

the-phenomenon-of-ultrasonic-cavitation

The cavities, threaded holes, and gaps of auto parts can be exposed to the cleaning fluid, so the ultrasonic cleaner can clean the auto parts that are inconvenient for manual cleaning.

After cleaning the auto parts with the automotive ultrasonic cleaner, there is no need to manually scrub the parts in the follow-up.

As long as you use the right ultrasonic frequency, power, and cleaning time, ultrasonic cleaning is an ideal way to clean auto parts.

degassing-ultrasonic-benchtop-cleaner

When selecting a low ultrasonic frequency, the bubbles generated in the cleaning solution are relatively large, the bursting force of the bubbles is large, and the cleaning intensity is high;

Choose the high ultrasonic frequency, the bubbles generated in the cleaning solution are relatively smaller, the force when the bubbles burst is smaller, and the cleaning intensity is smaller.

Therefore, if you want to clean car parts with large volume and hard surfaces, you can switch the ultrasonic cleaner car parts to low frequency to clean quickly;

If you want to clean parts with soft surfaces and fragile materials, you can switch the ultrasonic cleaner car parts to high-frequency, so that the parts will not be damaged.

Typical damages commonly seen on auto parts include surface pitting and microstructure damage.

cavitation-erosion

Ultrasonic cleaner car parts can not only customize multi-frequency switching, if you have any special needs, we can also customize it according to your requirements.

For example, some customers have requested to use an ultrasonic cleaner to remove hardened grease or deposits on the parts’ surface, and we customized a heated ultrasonic cleaner for such clients.

The heated cleaning fluid can soften the hardened grease and deposits on the part’s surface and accelerate the removal of these contaminants by the cavitation effect.

If the parts’ surface is covered by oily residue, a mild detergent can be added to the cleaning solution, which can improve the ultrasonic cleaning effect, thus remove oily residue.

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An experienced manufacturer of ultrasonic auto parts cleaner can assist you in analyzing your car parts, and then recommend the suitable ultrasonic frequency, power, cleaning time, and necessary custom functions for you.

SiroSilo has accumulated a wealth of ultrasonic cleaning technology, integrated the upstream and downstream resources of the ultrasonic cleaning industry’s supply chain, has our own design department and production workshop, and can customize ultrasonic cleaning equipment for your special needs.

For ultrasonic cleaning of auto parts, SiroSilo can determine the best ultrasonic frequency and power as well as the necessary customization functions according to your part’s pictures, materials, and surface contaminants, and propose reasonable ultrasonic cleaning suggestions for your reference.

You can also send us a sample part, and we will conduct a cleaning test on your part, so as to ensure that the final ultrasonic cleaning solution fully meets your actual needs.

Tank Configuration

Some auto parts must be processed by ultrasonic cleaning, rinsing, drying, and other processes before they can meet the final use requirements. Multi-tank ultrasonic auto parts cleaner was born based on this demand.

Compared with a single-tank ultrasonic cleaner, a multi-tank ultrasonic cleaner integrates multiple washing tanks into one machine, and a control cabinet controls the entire equipment’s operation to achieve more functions.

Automotive-Ultrasonic-Cleaner-1

The optional processes of the multi-stage ultrasonic cleaner are:

  • Ultrasonic Cleaning
  • Filtration
  • Degreasing
  • Ultrasonic Rinsing
  • Bubbling Rinse
  • Elevator Tray
  • Spray
  • Hot Air Drying

According to the size, quantity, and cleanliness requirements of the workpieces to be cleaned, the inner tank size can be customized, and each process can be combined as your request.

  • Ultrasonic Cleaning

It mainly uses the strong cavitation effect of ultrasonic to clean the dust, impurities, oil stains, abrasive particles, etc. on the workpiece surface.

  • Circulating Filtration System

Quickly filter out the impurities in the cleaning liquid to keep the cleaning liquid clean.

  • Oil Removal System

Quickly remove the oil stains floating on the cleaning fluid’s surface, so as to avoid secondary pollution of the workpiece when it is taken out.

  • Ultrasonic Rinsing

Utilize the strong cavitation effect of ultrasonic to accelerate the peeling of dirt, cleaning agent, etc. attached to the workpiece surface.

  • Hot Air Drying

The heating device adopts stainless steel air heating tube, which has overheating protection to ensure heating safety;

The ring pipe is made of polished stainless steel pipe, with thermal insulation cotton attached to the outside;

Air duct layout: air supply and return air outlets are provided at the bottom, left, and right sides of the cavity, thus form a circulating air duct. The hot air evenly contacts the workpiece surface, and the workpiece is heated evenly and dried quickly.

Benefits of Automotive Ultrasonic Cleaner

Because automotive ultrasonic cleaner has many advantages, the popularity of ultrasonic auto parts cleaner is becoming wider and wider, and it has penetrated into many industries.

Its benefits are mainly reflected in the following aspects:

  • Significant Cost Savings

The traditional cleaning method requires a lot of chemicals and manpower, and the cost is very high.

The ultrasonic cleaner does not need to use chemicals for cleaning, and the cleaning cost is low. And there is no need for manual cleaning, saving staff cost and time.

Many of the chemicals used in traditional cleaning methods are toxic. In order to prevent the leakage of these chemicals, additional special storage and processing facilities are required.

Once chemicals are used, they must be treated in an environmentally friendly manner. As the environmental protection requirements become higher, the processing costs of these chemicals are also increasing.

ultrasonic-cleaning-solutions

If you use an ultrasonic cleaner to clean car parts, you don’t need to worry about handling hazardous chemicals.

Soaking and manual cleaning of auto parts are very time-consuming. To complete these tasks, someone must operate and monitor, and the labor cost will also increase;

Ultrasonic cleaning does not require special cleaning or monitoring. The operator only needs to put the auto parts into the inner tank of the ultrasonic cleaner, set the ultrasonic power, ultrasonic frequency, and cleaning time, and then leave to do other tasks.

Compared with traditional cleaning methods, labor costs are greatly reduced.

  • Improve Cleaning Quality

Traditional auto parts cleaning methods, such as soaking and scrubbing, have not been able to completely remove all contaminants.

It is especially difficult to thoroughly clean the depressions, cavities, and gaps on auto parts. In order to clean car parts more thoroughly, manual scrubbing may be excessive, which may damage the parts being cleaned.

High-power-ultrasonic-cleaning-machines-working-effect

The part’s surface may be scratched due to excessive force by the cleaner, and the tolerance of the part is no longer accurate.

Once the incompletely cleaned car parts are assembled into the car, they may cause the car to malfunction or restrict the car’s certain performance.

  • Safer Operation

Use irritating chemicals to soak and clean auto parts, human error may cause chemical leakage and equipment failure;

Using a pressurized nozzle or using a wire brush to scrub heavy vehicle parts, improper operation by the operator may cause accidents and injuries.

There is no safety problem when using ultrasonic auto parts cleaner. There are no hazardous materials in the ultrasonic equipment, and the power circuit is delivered after professional engineering design and a series of tests.

The operator does not need to stay on-site to supervise the entire cleaning process, so the operator is much less likely to suffer from any danger.

Because of this, ultrasonic cleaning of auto parts is safe, reliable, and very effective.

Washable Automotive Parts

More and more automotive parts are put into ultrasonic cleaner for cleaning. According to the data obtained by Google Keyword Tool, the following keywords related to automotive parts are mostly searched across the globe.

  • Automotive, Auto Parts & Automotive Parts
  • Automatic Transmissions
  • Brake Cylinders
  • Carb, Carburetors
  • Car Parts
  • Cylinder Heads
  • Differential Casings and Gears
  • Engine & Engine Parts
  • Fuel Injectors
  • Vehicle Radiators

For cleaning your automotive parts thoroughly, please feel free to contact us for more details.

SiroSilo could also supply the following products, if you are also interested in any type, please feel free to send us an inquiry:

  1. Metal Silo
  2. Motorized Pulley
  3. Packaging Machine

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