SiroSilo
Cling Film Cutter Blade Binding Machine
The cling film cutter blade binding machine punches the rolled raw material (tinplate/aluminum) into sawtooth blades, then binds the sawtooth blades to the preset position of the cling wrap or aluminum foil box blanks.
A finished tinplate/aluminum cutterbox is shown in the photo below:
Some clients use plastic (PVC) cutter bars for cling wrap boxes:
Such plastic cutter bars are sealed on the cling wrap box by hot melt glue, as shown in the video below:
If you are interested in the above machines, contact us via Email or WhatsApp.
The correct contact leads to the right result.
Email: info@sirosilo.com
WhatsApp: +8617312124727
Cling Wrap Cutter Bar
Cling film manufacturers usually attach a cutter blade bar of 100-450mm in length and 8-11mm in width to the packaging box to make it easier for consumers to cut the rolled cling film or aluminum foil.
The cutter blade is made of tinplate or aluminum, and the material thickness is about 0.2mm.
Another type of cutter bar uses a plastic saw blade glued to the cling film or aluminum foil box.
What is a Cling Wrap Cutter Bar Binding Machine?
A cutter bar binding machine is a device that punches tinplate or aluminum coils into saw blade bars and fixes the saw blade bars to the blanks of plastic wrap or aluminum foil roll packaging boxes.
Types
Three types of such saw tooth blade fixing machines are available on the market:
- Tinplate/Aluminum Blade Automatic
- Plastic Blade Automatic
- Tinplate/Aluminum Blade Semi-automatic
Tinplate/Aluminum Blade Automatic
An automatic tinplate/aluminum cutter blade fixing machine can simultaneously complete the following processes.
- Box Blank Feeding
- Box Blank Conveying & Positioning
- Tinplate/Aluminum Coil Unwinding & Feeding
- Cutter Blade Bar Mold Punching & Fixing
- Cutterbox Blanks Outputting
As shown in the video below:
The operator of this machine only needs to add box blanks and replace tinplate/aluminum coils regularly.
Components
As shown in the schematic below:
An automatic aluminum foil saw tooth blade fixing machine consists of the following core components.
- Box Blank Magazine
It pre-stores box blanks for feeding.
- Box Blank Conveyor
It accurately carries and conveys the box blank to the stamping station.
- Tinplate/Aluminum Coil Unwinder
This component accurately unwinds the length of the tinplate/aluminum coil with a servo drive.
- Light Curtain
This safety component can prevent personnel from accidentally touching the punch head binding station.
- Punch Binding Head
It stamps the tinplate/aluminum sheet into saw tooth blade bars, and binds blade bars to the box blank.
- Box Blank Conveyor Adjustment Handwheel
Adjust it to fit carton blanks of different sizes.
- Flattener
Strengthen binding firmness.
- Touch Screen
Intuitive & simple machine maintenance and control.
Features
| Automatic box blank feeding & conveying & positioning; |
| Hydraulic cutter blade punching & binding; |
| Box blanks are divided one by one in the magazine for single feeding; |
| Automatic tinplate/aluminum coil unwinding; |
| Graphic touchscreen HMI simplifies maintenance & operation; |
| Mitsubishi PLC control to ensure stable & smooth running; |
| Photoelectric eye detection for each essential motion; |
| Real-time status monitoring, automatic shutdown for failure; |
| Box blanks refilling without machine downtime; |
| Current & cumulative output count. |
Configurations
| Item | Brand | Place of Origin |
| PLC | Mitsubishi | Japan |
| Touchscreen | Weinview | China |
| Safety Light Curtain | Omron | Japan |
| Air Cylinder | AirTAC | Taiwan, China |
| Vacuum Generator | SMC | Japan |
| Relay | Omron | Japan |
| Sensor/Contactor | Omron | Japan |
| Buttons | Omron | Japan |
| Stepper Motor/Drive | Leadshine | China |
| Servo Motor/Drive | XINJE | China |
| Inverter | GPG | China |
| Cylinder Sensor | AirTAC | Taiwan, China |
| Solenoid Valve | AirTAC | Taiwan, China |
| Tee | AirTAC | Taiwan, China |
| Bearing | HRB | China |
| Hydraulic Motor | DEDONG | China |
Plastic Blade Automatic
An automatic PVC plastic cutter blade binding machine can apply adhesive to blades and then glue them to cling film & aluminum foil boxes.
As you can see in the above photo, there is a blue hot-melt glue applicator, which applies the hot-melt adhesive to the PVC plastic cutter bar through a nozzle.
Actually, both aluminum & plastic cutter bars can be fixed on the cling film box by applying hot-melt glue on them.
That means you can fix two types of cutter bars to your aluminum foil box on one machine.
More importantly, the cutter bar adhered with hot melt adhesive can be more firmly fixed to the plastic wrap box.
Are you interested in such a machine? If yes, please feel free to contact us.
Tinplate/Aluminum Blade Semi-automatic
To operate a semi-automatic saw blade binding machine, the operator must place the plastic wrap box blanks one by one under the punch head, waiting for the punch binding head to cut the tinplate/aluminum sheet into a bar shape.
Then, the operator fixes the box blanks to the cut sheet repeatedly.
The following video clearly shows the operation processes:
Components
- Coil Unwinder
- Unwinding Motor
- Punch Binding Head
- Hydraulic Motor
- Foot Pedal Switch
- Touch Screen
- Control Cabinet
Operation
- Load the tinplate/aluminum coil into the unwinder;
- Feed the coil into the saw blade punching and binding die;
- Set the coil feeding length on the touch screen;
- Adjust the box blank placement position and fix it;
- Manually place the box blank into the fixed position and press the foot pedal switch to bind the blade to the box blank;
- After binding, take out the box blank and put in another new box blank.
Parameters
| Raw Material | Tinplate/Aluminum |
| Material Thickness | 0.2mm |
| Material Roll Diameter | 152mm |
| Material Roll Width | 100-450mm |
| Max. Material Roll Diameter | 800mm |
| Cutter Bar Length | 100-450mm (Customizable) |
| Cutter Bar Width | 5-10mm (Customizable) |
| Speed | 20-50 pcs/min. |
| Cutterbox Material | 250-400 gsm White Cardboard |
| Cutterbox Size | L300-410mm x W235-330mm |
| Power | 4Kw |
| Power Source | AC380V, 50Hz, 3 Phases |
| Air Pressure | 0.6-0.8Mpa | 6-8 Bar | 87-116 Psi |
| Dimension | 3000 x 1800 x 1100 mm |
| Net Weight | 1500Kg |
Photo Show
Manufacturers
Metal Edge International, Inc., a manufacturer in North Wales, Pennsylvania, USA, can supply such machines.
You can find such machines at various prices in the Chinese market, but the quality also varies greatly.
Price
The photo below displays the reference price of an automatic plastic wrap cutter bar fixing machine:
For a semi-automatic type, its price range is USD$10,000.00-12,000.00.
Why SiroSilo
Here are 6 reasons for your reference.
- Because we are a small company with low-risk resistance, we prioritize quality, and you can send samples to test our machines.
- For a small & simple company, if you tell me, I can tell the boss directly; for a large & complex company, reporting from sales-manager-VP-boss takes up a lot of your time.
- Small companies have fewer employees and lower costs; large companies have to feed many people, and their costs are much higher.
- If you are not the largest customer of a large company, you will not be able to enjoy the best prices and services, but if you cooperate with us, you will be our God.
- Machines from large companies will also have quality problems. When you ask them to provide on-site guidance, layer-by-layer reporting is inevitable; for SiroSilo, you only need to make a phone call to solve it in time, and your boss will be aware of your ability.
- As the saying goes, don’t put all your eggs in one basket. You also need backup suppliers in case of an urgent need, right?
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